Magmaweld · Welding electrodes

EM 165

Classification: E9018-G H4R (AWS/ASME SFA - 5.5)

Heavy coated basic type electrode with high efficiency, which is for welding low alloy steels, fine grained structural steels and high strength steel pipes.

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Price and availability are provided by quotation. Send an enquiry with quantity and variant.

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Product description

Heavy coated basic type electrode with high efficiency, which is for welding low alloy steels, fine grained structural steels and high strength steel pipes. Provides high crack resistance under difficult conditions such as dynamic loads, impact, pressure, vibration and service temperatures between -60°C and 450°C. Weld deposit is of extremely high metallurgical purity and very low hydrogen content. Especially 2,50 mm and 3,25 mm diameter well suited for easy positional welding which makes it suitable for joint welding and repair jobs of oil and gas pipes up to X70. Welds are of X-ray quality.

Standards and classifications

AWS/ASME SFA - 5.5E9018-G H4R
EN ISO 18275 - AE 55 5 Mn1NiMo B T 42 H5
TS EN ISO 18275 - AE 55 5 Mn1NiMo B T 42 H5
TS EN ISO 18275 - AE 55 5 Mn1NiMo B 42 H5

Base materials

ENDIN
S355N - S500NStE 355 - StE 500
P355NH - P500NHWStE 355 - WStE 500
S355NL2 - S500NL1EStE 355 - EStE 500
17MnMoV6-4
15NiCuMoNb5
20MnMoNi4-5

Typical chemical values of weld metal

Type of AnalysisCSiMnNiMo
Weld Deposit0.060.401.750.900.45

Typical mechanical values of weld metal

Test ConditionYield Strength (N/mm²)Tensile Strength (N/mm²)Elongation A5 (%)Charpy V-Notch Properties (J)
As welded57065020-50°C → 50-60°C → 40
After heat treatment (590°C 1 h)65074024-50°C → 65-60°C → 55

Welding positions

PAPBPCPDPEPF

Polarity

DC(+)

Welding parameters and efficiency

Diameter x Length (mm)Current (A)Weld Deposit(Kg)/1Kg Consumed ElectrodeNumber of Electrodes/1Kg Weld DepositWeld Metal Deposition Rate (Kg/h)Efficiency(%)
2.50x35060-900,71100,7115
3.25x35090-1400,7601,1115
3.25x450100-1400,7521,1115
4.00x450130-1800,7391,4115
5.00x450190-2400,7271,8115
6.00x450260-3400,7192,3115

Variants and packaging

Product CodeDiameter X Length (mm)Pieces per Box (~)Weight Of The Box (kg)Boxes Per PackageWeight Of The PackagePackaging Type
12005HKEM22.50x3501242.5615.5VAC Box
12005HREM22.50x3502235.0315.4Cardboard Box
12005NKEM23.25x350712.5615.5VAC Box
12005NREM23.25x3501425.0315.4Cardboard Box
12005PKEM23.25x450542.5615.6VAC Box
12005PSEM23.25x4501456.5319.9Cardboard Box
12005SKEM24.00x450372.5615.6VAC Box
12005SSEM24.00x450986.5319.9Cardboard Box
12005VSEM25.00x450666.5319.9Cardboard Box
12005XSEM26.00x450466.5319.9Cardboard Box

Storage and re-drying

  • It can be dried maximum 5 times.
  • It has to be dried at 350°C for 2 hours.

Documentation

Documents open from the official Magmaweld pages (PDF).

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The enquiry concerns: EM 165

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